Hamilton Sundstrand Company ACT2000 Manuel d'utilisateur

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Page 1 - Manual

ACT2000 Operations Manual ACT2000 All-Electric Actuator SD-6008-03

Page 2

ACT2000 1.7 Linear Drive Mechanism The Linear Drive Mechanism converts the rotary motion of the Motor Assembly to linear actuator motion. The core

Page 3

ACT2000 1.9 Identification Plate A product identification plate is attached to the actuator housing assembly. Figure 1-4 shows a typical identificati

Page 4

ACT2000 INTENTIONALLY BLANK 1-6

Page 5 - Table of Contents

ACT2000 2-1 2 FUNCTIONAL DESCRIPTION AND OPERATION This section describes system functions employed in the ACT2000 Electric Actuator. 2.1 System

Page 6 - List of Tables

ACT2000 ACTUATOR DRIVER ASSY CONTROL INTERFACEMTR CURRENT MTR CURRENT RTN

Page 7 - 1.2 Mounting Provisions

ACT2000 2.2.1 Power The ACT2000 operates on nominal 120 VDC, user-provided input voltage via the four-wire power harness. Refer to Figure 2-2 for ty

Page 8 - 1.3 Main Housing Assembly

ACT2000 Run Command The RUN command is a user provided discrete input to the ACT2000 which allows the actuator to track position demand. The +24 VDC

Page 9 - 1.6 Resolver Assembly

ACT2000 Motor Current Feedback The ACT2000 provides motor current feedback to the user. This internally generated feedback signal is proportional to

Page 10 - 1.7 Linear Drive Mechanism

ACT2000 2.3 Basic Operation and State Description The basic operation of the ACT2000 is described in the following sections. The Power-Up mode sec

Page 11 - 1.9 Identification Plate

ACT2000 • If the ACT2000 receives a discrete RUN command, the firmware program will transition to the HOME DEAD BAND state. • If the ACT2000 recei

Page 13 - 2.2 Electronic Description

ACT2000 When the mechanical stop is found (actuator velocity less 0.05 inches per second), the MCE will apply the maximum homing force. Once the ma

Page 14 - ACTUATOR

ACT2000 2-9 If any of the health parameters are out of the normal operating range, the MCE outputs a discrete FAULT alarm to the user’s controller.

Page 15 - ACT2000

ACT2000 This FAULT does not clear without RESET command. Unregulated Voltage Low The MCE signals a FAULT if the reference voltage drops below minimu

Page 16 - ACT2000

ACT2000 2-11 2.8 ACT2000 Set-Up Parameters The ACT2000 employs several variables to define its functionality. These variables are called set

Page 17

ACT2000 2-12 Table 2-1 lists the set-up parameters and factory default settings. Parameter Factory Setting Part Number Per Drawing Actuator T

Page 18 - 2.3.1 Power-Up Modes

ACT2000 3 INSTALLATION The purpose of this section is to aid personnel in the installation, placement, and environmental considerations to be observ

Page 19 - 2.3.2 Run Modes

ACT2000 3-2 Figure 3-1: ACT2000-590P Envelope

Page 20 - 2.4 Health Monitoring

ACT2000 3-3 Figure 3-2: ACT2000-200F Envelope

Page 21 - 2.5 FAULT Alarm

ACT2000 Note: The clevis can be rotated to any orientation to support installation. To rotate, loosen the four retaining screws and rotate to desire

Page 22 - 2.7 Automatic Shutdown

ACT2000 WARNING: 94/9/EC (ATEX) Compliance – Special Conditions for Safe Use: Two special factory-sealed unions are mounted on the equipment to en

Page 23

This manual provides installation, maintenance, and operating instructions for the ACT2000 All-Electric Actuator. Every attempt has been made to prov

Page 24

ACT2000 Note: For proper operation of the actuator, the voltage between the control inputs and the negative terminal of the power supply should be b

Page 25 - 3.3 Mechanical Installation

ACT2000 WARNING: Property Damage Hazard – Serial inputs are not electrically isolated. Failure to properly isolate the user serial interface could r

Page 26

ACT2000 Power Harness Electrical Hook-Up POWER SUPPLY ACT2000 Digital Harness Electrical Hook-Up PWR (RED) PW

Page 27

ACT2000 Table 3-4 shows the factory wiring and reference signals for the ACT2000 signal harness. Note: The serial wiring is segregated from the other

Page 28 - 3.4 Electrical Installation

ACT2000 Power Supply Requirements A battery power system is recommended, Table 3-5 lists the power supply requirements. Voltage: 120VDC nominal

Page 29

ACT2000 4 TROUBLESHOOTING The information contained in this section is intended to aid maintenance technicians in troubleshooting and isolating cause

Page 30

ACT2000 Table 4-1 ACT2000 Initial Installation Troubleshooting Chart Symptom Probable Causes Corrective Action Actuator Inoperative - FAULT alarm P

Page 31

ACT2000 Table 4-2 ACT2000 In-Service Troubleshooting Chart Symptom Probable Causes Corrective Action FAULT alarm Various Upload Fault File to ident

Page 32 - ENGINE CONTROLLER ACT2000

ACT2000 INTENTIONALLY BLANK4-4

Page 33

ACT2000 5 DECOMMISSIONING AND DISPOSAL This section contains recommended ACT2000 decommissioning and disposal practices. It is for permanent removal

Page 34

ACT2000 II

Page 35 - 4 TROUBLESHOOTING

ACT2000 INTENTIONALLY BLANK 5-2

Page 36

ACT2000 6 ACT2000 GENERAL SPECIFICATIONS Power Input Nominal Voltage: 120 VDC Minimum Voltage: 80 VDC Maximum Voltage: 160 VDC Maximum Current:

Page 37

ACT2000 INTENTIONALLY BLANK 6-2

Page 38

ACT2000 7 GLOSSARY Term Definition RUN Command A discrete 24 VDC signal that enables the ACT2000 extension rod to move. RESET Command A discrete 24

Page 39

ACT2000 INTENTIONALLY BLANK 7-2

Page 40

ACT2000 7-1

Page 41

ACT2000 Table of Contents Table of Contents ...

Page 42

ACT2000 List of Figures Figure 1-1: ACT2000 Pin Mounted...1-1 Figu

Page 43 - 7 GLOSSARY

ACT2000 1 INTRODUCTION This publication covers operation, installation and maintenance instructions for the ACT2000 Actuators manufactured by Preci

Page 44

ACT2000 1.3 Main Housing Assembly The main housing assembly contains a main housing, motor cover, extension rod bearing, and associated seals. See F

Page 45

ACT2000 1.4 Brushless DC Motor Assembly A brushless DC motor powers the ACT2000 linear drive mechanism. The DC motor contains a stator and rotor. S

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